Spray Dryer Optimization

By: AVEVA Group Limited

Control output, material, and energy costs in spray drying processes, especially in milk and coffee production.

Picture of Spray Dryer Optimization

Minimize Powder Variation and Maximize Quality

  • Maximize product moisture content and maintain product quality while reducing specific energy consumption
  • Optimize use of drying capacities such as responding to ambient air humidity, optimize distribution between the dryer and fluidized beds
  • Coordinate the optimization of multiple units
  • Increase product yield or process throughput
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Advanced Process Control | AVEVA APC

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Improve your oil and gas operations with AVEVA APC. Our model predictive control technology extracts maximum value from your processes.

Capture Process Data from Existing Automation Systems

  • Connect to virtually any control system including DCS and PLC
  • Integrate data capture, historicization, and trending
  • Enable custom calculations

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Enable New Levels of Stability

  • Stabilize the output composition to reliably satisfy product specifications.
  • Understand process constraints and complex process interactions
  • Implement a mathematical model of process input/output dependencies to predict future process output trajectories
  • Multivariate correlation between variables and actuators, causes and effects
  • Predict the impact of known disturbances on the operation
  • Make coordinated moves on multiple actuators
  • Exploit all opportunities to push quality and/or throughput close to the constraint
  • Allow multivariable model-predictive dynamic control (MPC)
  • Facilitate steady-state economic optimization by a linear program (LP)
  • Establish inferential virtual sensor modeling via a neural network that enables continuous product quality measurement to calculate estimated values
Picture of Spray Dryer Optimization

Products

Advanced Process Control | AVEVA APC

Formerly Known As Advanced Process Control

Improve your oil and gas operations with AVEVA APC. Our model predictive control technology extracts maximum value from your processes.

Proven Results for Spray Dryers

  • 10% increase in throughput from the initial “recipe” conditions
  • 8% reduction in specific energy consumption
  • Auto-compensation for ambient air humidity changes
  • Powder moisture in-specification at all times
Picture of Spray Dryer Optimization

Products

Advanced Process Control | AVEVA APC

Formerly Known As Advanced Process Control

Improve your oil and gas operations with AVEVA APC. Our model predictive control technology extracts maximum value from your processes.

Enable Virtual Sensors and Visualization

  • Compare different modeling scenarios for continuous improvement
  • Compare actuals vs. predicted data
  • Enable virtual sensors for increased quality awareness and control
  • Access an intuitive user configuration experience
  • Implement a project and get results in 10-12 weeks
Picture of Spray Dryer Optimization

Multi-Unit Coordination and Optimization

  • Span individual local control functions with APC’s Linear Programme (LP) Optimiser 
  • Open connectivity to all local DCS and PLC control systems
  • Consolidate individual unit models into a single multi-unit model
  • Enable the reconciliation of plant-wide constraints and locates the true global optimum operating point
  • Download real-time operating targets to the control layer
Picture of Spray Dryer Optimization

Products

Advanced Process Control | AVEVA APC

Formerly Known As Advanced Process Control

Improve your oil and gas operations with AVEVA APC. Our model predictive control technology extracts maximum value from your processes.

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